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EV World Open Access Article |

President of Elite Power Solutions, Ms. Jennifer Wenren, and her 137 mile-per-charge electric car.
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This Miata Gets Electric Transplant
Electric Blue and Elite Power Solutions convert 1997 Mazda Miata to 130+ mile electric car.
By
Yuan Dao
Open Access Article Originally Published: February 16, 2009
It is no longer a dream to have an electric car with over 100-mile range on a single charge. Elite Power Solutions in Phoenix, Arizona and Electric Blue in Flagstaff have partnered to produce an electric car that completed a 137-mile journey from between the two cities on one single charge. This achievement is a major milestone that could redefine the automotive industry. Now one can have a practical commuter car that doesn't consume a single drop of gasoline.
Working in collaboration, the two firms converted the 1997 Mazda Miata to a full electric vehicle. It is powered with 44 Thunder-sky 200 amp-hour size Li-ion batteries. The total energy stored in the battery pack after a full charge is 28.2 KWh, which is the key to reaching the new milestone. Thunder-sky's unique large format Li-ion batteries are most suitable for electric cars and motorcycles. These 44 Li-ion battery cells are continuously monitored by a battery management system (BMS) during driving and charging processes to ensure proper performance and battery lifetime. In contrast, Tesla electric sports car uses 6800 laptop size Li-ion batteries which creates challenges of maintaining every single Li-ion battery cell in proper working conditions.
The conversion project was initiated by Elite Power Solutions which is a leading supplier of specializes Li-ion batteries for electric vehicle market, and successfully executed by Electric Blue which specializes in EV conversions. The combustion engine, fueling, cooling and ignition systems were replaced by an Advanced D.C. 9” motor and a Curtis Motor Controller, which provide acceleration comparable to the original version. The car easily reaches a top speed around 80 mph.
The 44 Li-ion batteries are distributed in 3 locations, under the hood, behind seats and under the trunk floor. There is an on-board charger installed in the trunk, which accepts 220V and 110V inputs. The power cord plugs into the adaptor under the original gas cap. A full charge using 220V input takes about 8 hours, which is ideal for overnight charging after a daily commute. Its 110V input provides the convenience of recharging the car when at work or at a friend's house.
Development of electric car is extremely important to battling global energy crisis and global warming. The energy efficiency of an electric motor is far more superior (~90%) than that of a combustion engine (20%). At gasoline price of $2.00 per gallon, the cost of energy consumption of an electric car is estimated to be only 10% of gasoline cost. The gap in energy cost will only widen when the fuel cost continues to rise. With mass production, this type of electric vehicle is envisioned to cost about $30-40K, which will be affordable to the general public. The success of this conversion project opens a new chapter in the automotive industry. It brings us more hope that we will become much less dependent on foreign oil and will position us to win the battle against global warming.
END STORY
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17-Feb-2009
65839
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Like more detail on availability of electric motor and why no manufacturers look forward to using interchangeable batteries and most importantly to find that local and interstate quick battery exchange stations is the answer to short range of electric battery capacities. Not more research for longer laster batteries.
Posted by: perkins mickey
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17-Feb-2009
65840
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Very nice! cool! congratulations!
Posted by: karl wr
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17-Feb-2009
65846
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Battery Swapping would be very hard to standardize given all the automobile models, and battery types and sizes, etc.
I like what my friend Ed Bagly Jr. had to say in the movie, "Who Killed the Electric Car"
" What the Detractors and Critics of Electric Cars have been saying for years....IS TRUE ! Electric Cars are not for everyone. Given their limited range....... they could only meet the needs of................ 90% of the Population !!!!
My point of all this talk of infrastructure, Fast Charging, and Battery Swapping is trying to make the Electric Car in the immage of the GAS Car !! 300 miles between a 5 minute fill up... Like a delivery van, or a Taxi Cab, or a traveling salesman on the road, or a family on the way to Disney Land.
When all the while ignoring the 90% of the population who routeenly travel less than 40 miles a day, and could easily Carge at home with a simple 120V extension cord and a normal wall socket.
Don't get me wrong.. An electric car with 200 oir 300 miles of range would be great! But it is not a Game Spoiler to start with something more practical and afordable.
Steve Lough: President
Seattle EV Association
Posted by: Steven Lough
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19-Feb-2009
65867
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Good to see this happening in phoenix. when wil this be avaible in phoenix and what is the cost of conversion.
Posted by: Carl Hendrickson
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19-Feb-2009
65872
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Tony, the low speed limits you mention are for Neighborhood Electric Vehicles (NEV's) which typically don't have to meet (nor would they meet) federal crash standards. Cars like the Miata and many other conversions are 100% street legal and will readily substitute for ICE powered vehicles. They may be used anywhere a "regular" vehicle would.
Posted by: Frank John
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23-Feb-2009
65916
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The problem with most EV conversioins is the donor car is too heavy and too much frontal area.There is a certain amount of trade-off between having to lug around alot of weight and frontal area or choosing a donor car that is very light and narrow.This can make the motor/battery pack expensive or affordable.Notice the Rinspeed is lightweight with small frontal area with 1-2 tandem seating.McClaren Racing Designs started using this layout several years ago with great success.Motors and batteries are getting less expensive each year that passes.Be patient and look for the ideal donor.Fiberglass kit cars are a bargain and usually very lightweight.Vintagespyders.com is a good kit car for conversions.
Posted by: John Hurt
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24-Feb-2009
65925
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This is good news. Would a lighter vehicle provide any advantages to this concept. If a purpose made body and drive train could lighten the load, and reduce drag, could the cost be reduced and the range increased.
Posted by: Rick Cass
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25-Feb-2009
65934
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Here is a link to photos or a car that could easily be converted to electric power:
http://www.kingmidgetcarclub.org/model2pixs.html
Posted by: Frank Eggers
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27-Feb-2009
65948
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THESE ARE AVAILBLE NOW. You can contact electric blue. They also build EV's with AGM batteries at much lower cost. It's up to you about how much and what range you want. They will convert most any vehicle !
I also think they estimated the cost IF MAZDA made these as a new car at 30-40. If you have it done with your car it's less.
http://www.electricbluemotors.com/
http://www.elitepowersolutions.com/products/
ALSO Dave asked about the long ranger trailer for virtual unlimited range, like a removeable hybrid option. That is made and sold by ACpropulsion who designed and made the T-Zero and eBox. They also have V2G in their conversions. They did the tech design uses bt Telsa and also made the 500 MINI E's !!! They are the top company in the world for EVs !!!
The tailer runs on CNG and cost about $10,000 . I think it would be great to own one in an area and share the cost. Then borrow it only when you had to go over 100+ miles. It could be a car rental option ! Think about that as a new business.
Posted by: Jim Stack
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31-May-2010
88193
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is this for real?the mazda miata converted to an electric car? how did they convert the mazda parts? but still this is awesome.
Posted by: randy jackson
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19-Feb-2009
65878
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Another great example of an excellent conversion. There are so many donor vehicles out there at a reasonable price. I had a 1993 S-10 pickup converted brand new using 20, 6 volt batteries good for 75 mph and 40 miles per charge. Wish I had it back.
Posted by: John Windham
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20-Feb-2009
65885
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How can this writer say, "will cost 30-40 thousand which will be affordable to the general public"?!! this actually will preclude most of the general public from ever owning an electric vehicle. the people who do the conversions are burning the general public.
Posted by: Dean Codgen
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20-Feb-2009
65891
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Somewhere in another article about the same company and car I read something about a generator trailer to tow along behind the Miata for a virtually unlimited range. Could anyone shed some more light on that for the rest of us? Don't take me wrong,but I think someone misquoated the conversion cost. I know of several conversion companies that are doing conversions for between $10,000 to $12000. So unless they can justify 30 to 40 ,they won't be in business long.
Posted by: David Loll
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09-May-2009
66742
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I've bought Thundersky LiFePo4 batteries from the owner of this car for use in my 1957 Porsche Model 356 Speedster electric conversion. http://me.web.com/mjrickard
The costs revolve mostly around the batteries. Yes, you can do it less expensively with lead acid batteries. The lead acid batteries for my car would weigh 1350 lbs. The LiFePo4 batteries I have, which produce much more power and offer much longer range, weigh 489 lbs. And instead of lasting 2 years, they last 8-10 years. EVERY battery I have tested exhibits MORE capacity than what they are rated for.
These batteries have really only been generally available to mere humanoids for the past year. And they are a total game changer when it comes to electric car conversions.
Frankly, I use these now as starter batteries for my non-converted cars. They last longer, provide more power, and I'm not left stranded in the snow.
As to range, everyone is used to a 400 mile range and a 10 minute fillup. So it's the most often asked question, and the least important one. When you can "fill your car" from the convenience of home, its no big deal. You drive, plug it in. Drive, plug it in. It's as easy as plugging in a toaster. And no more trips to the gas station - AT ALL.
Those with the constant objections to electric cars just haven't lived with one. They drive BETTER, they are more FUN and the easiest way to turn a skeptic into a full blown enthusiast is to let them drive one. Its an epiphany every single time.
Jack Rickard
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Posted by: Jack Rickard
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22-Feb-2009
65903
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Only somebody living in la-la land would consider $30-40K to be affordable to the general public! $10-20k is affordable to the general public! I just want a electric car that is the size of a Toyota Matrix, that can do average highway speeds for a 50 mile range. The Miata is impractical in regards to cargo/ passenger load. And they look like a toy windup car.
Posted by: Anne Thornhill
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17-Feb-2009
65847
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Congratulations on your incredible achievement!
Now, what can we do to get states to eliminate the
25mph (or so) speed limit?!
Posted by: Tony Tewell
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22-Feb-2009
65908
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I like it but the price of 30-40k is not for the majority of the public. It should be between 5-20k to be alot more attractive. Even less if converting a gas powered to electric. Other than that, the range and the torque is very attractive.
Posted by: Robert Hardy
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12-Mar-2010
83871
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I like this Miata. Only a few modifications on the engine and it will be fine. It just needs a good fuel injector.
Posted by: Tyson Wallace
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02-Sep-2010
93143
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thank you for the pictures. i've always been impressed with mazda miata parts. and now they even turned it electric. impressive.
Posted by: Barney Dale
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